AS680 | Automatic Assembly Equipment
Special-Shaped Component Insertion Machine Irregular Parts Auto-Insertion System Odd-Form Component Placer Equipment Overview This is a high-precision multi-functional automatic assembly machine, designed for the precision assembly of back-end modules in consumer electronics such as smartphones and tablets. It enables automated assembly of various small modules and auxiliary materials. Features: Ultra-High
Special-Shaped Component Insertion Machine
Irregular Parts Auto-Insertion System
Odd-Form Component Placer
Equipment Overview
This is a high-precision multi-functional automatic assembly machine, designed for the precision assembly of back-end modules in consumer electronics such as smartphones and tablets. It enables automated assembly of various small modules and auxiliary materials.
Features:
Ultra-High Precision Motion Control
- Sub-micron accuracy: XYZ axis accuracy of 0.001mm (1 micron), vision alignment accuracy of ±0.02mm, and placement accuracy of ±0.05mm, meeting the requirements for precision electronic component assembly.
- High-Resolution Vision: 5-megapixel industrial camera ensures precise identification and alignment of tiny components.
Modular Flexible Design
- 9 functional modules available: Supports various processes including label application, camera module assembly, FPC installation, screw locking, speaker/motor assembly, etc., configurable according to product requirements.
- Quick Changeover: Conveyor width adjustable from 60-210mm to accommodate different product sizes.
High Cleanliness Environment
- FFU + Clean booth design: Built-in fan filter unit ensures assembly environment cleanliness, suitable for precision parts such as camera lenses and sensors that are sensitive to environmental conditions.
High Efficiency and Stability
- Short cycle time: Single piece operation cycle ≤10 seconds, UPH of 360 pieces/hour.
- High yield: 99.5% assembly yield, reducing labor costs and defect rates.
Typical Applications
Back-end module assembly in smartphone final assembly lines, camera module assembly, small component assembly around mainboard, waterproof label/copper foil application, and similar
Specifications
| No. | Parameter | Specification |
|---|---|---|
| 1 | Machine Dimensions | 1,600 × 680 × 2,050 mm (L×W×H) |
| 2 | Machine Yield Rate | 99.50% |
| 3 | Vision Alignment Accuracy | ±0.02 mm |
| 4 | Placement Accuracy | ±0.05 mm |
| 5 | CT (Cycle Time) | ≤ 10 seconds |
| 6 | UPH (Units Per Hour) | 360 pcs/hour |
| 7 | Conveyor Adjustable Range | 60 ~ 210 mm |
| 8 | Dust Prevention Method | FFU (Fan Filter Unit) + Clean Booth |
| 9 | Camera Resolution | 5 Megapixels |
| 10 | Power/Voltage | 4~5 kW / 220V |
| 11 | XYZ Axis Accuracy | 0.001 mm (1μm) |
| 12 | Air Pressure | 0.5 ~ 0.7 MPa |
| 13 | Machine Weight | ≈ 800 kg |
Functional Modules
- Applying dual waterproof/security labels
- Installing motor + microphone (receiver)
- Installing mainboard + SIM tray
- Installing rear camera + copper standoffs
- Installing sub-board + brackets
- Installing main FPC + cable management
- Installing speaker + front camera conductive copper foil
- Installing mainboard bracket + camera module locking screws
- Installing rear camera lens + decorative camera bezel
