DS3200 Fully Automatic X‑RAY Material Counting Machine
Product Introduction
The DS3200 is an intelligent, walk‑away X‑ray counting solution designed specifically for SMT reels and trays. It combines a 3072×3072 amorphous silicon flat‑panel detector with a 50‑80kV X‑ray tube to deliver instant, non‑destructive component counting.
The system automatically reads tray barcodes, recognizes label positions via CCD, and uses a robotic arm to overwrite old labels – all while feeding carts inductively. With radiation exemption qualification (YFHB No. [20200072]) and leakage below 1 µSv/H, it ensures both production efficiency and operator safety.
Features of DS3000 Intelligent X-Ray Component Counter
Technical Parameters of DS3000 X-Ray SMD component counter
| Parameter Category | Specific Item | Core Value / Specification |
|---|---|---|
| Basic Model | Model Number | DS3200 Fully Automatic X-Ray Material Counting Machine |
| X-ray Source System | Tube Voltage | 50 – 80KV |
| Tube Current | 0.2 – 0.6mA | |
| Cooling Method | Air-cooled | |
| Radiation Safety | Radiation Leakage | <1 μSV/H |
| Radiation Exemption Qualification | Certified (YFHB No.[20200072]) | |
| Flat Panel Detector | Detector Category | Amorphous silicon flat panel detector |
| Pixel Matrix | 3072*3072 pixels | |
| Image Size | 430*430mm | |
| Detection Compatibility | Maximum Tray Size | 17 inches |
| Minimum Tray Size | Unlimited | |
| Maximum Tray Thickness | 80mm | |
| Load-bearing Platform Capacity | 10kg | |
| Core Automation Functions | Barcode Recognition | Automatic |
| Feeding Method | Cart-type automatic induction feeding | |
| Labeling Method | CCD automatic positioning + robotic arm auto labeling | |
| Power & Mechanical Specs | Total Power | 2400W |
| Equipment Dimensions | 450012002118mm | |
| Equipment Weight | About 2500kg | |
| Supply Voltage | 220V 50-60Hz |
Customers Reviews
“The barcode scanner is a real time-saver.” – Materials Manager, Automotive Electronics Supplier
“Installation was plug-and-play, and the radiation exemption certificate meant we didn’t have to wait for government approvals. Highly recommended for any SMT warehouse.” – Logistics Director, Electronics Distributor
FAQ Guide
Q1: Does the X‑ray source require warm‑up time, and how often does the tube need replacement?
A: The DS3200 uses an air‑cooled bare tube with instant start‑up. Under normal usage (8‑hour shifts), the tube life exceeds 5 years; we provide a 2‑year warranty and on‑site calibration support.
Q2: Can the system handle trays with mixed component types or multiple barcodes?
A: Yes. The CCD and AI algorithm automatically identify the primary barcode and label position; for mixed trays, it counts all components simultaneously and generates a consolidated report.
Q3: What data export options are available, and does it integrate with our MES?
A: The machine outputs CSV, Excel, and XML files via Ethernet. We provide a free API SDK for seamless MES/ERP integration – our engineering team offers remote setup assistance.
Product Overview
The DS3200 is more than a counting machine – it is a complete material management hub that transforms reel handling into a fully automated, error‑proof workflow. By integrating high‑resolution X‑ray imaging, smart barcode reading, robotic label replacement, and inductive cart feeding, it eliminates the three biggest bottlenecks in SMT logistics: counting inaccuracy, labeling mistakes, and batch feeding delays.
Certified for radiation safety and built with industrial‑grade reliability, the DS3200 empowers electronics manufacturers to achieve true lean production, lower operating costs, and maintain flawless traceability – all within a compact, user‑friendly design.
What we do ?
SMTLINK specializes in the SMT‑DIP industry and offers customized SMT‑DIP equipment services for diverse requirements. Since its establishment in 2010, all products have passed multiple quality inspections for reliable performance.
Our products are well‑sold across provinces and cities in China as well as numerous overseas countries, earning wide recognition from customers.
The company has built a comprehensive after‑sales system. A professional technical team responds promptly to requests, providing on‑site installation, commissioning, fault repair and long‑term technical consultation to guarantee stable production in all respects.
Contact Us：
www.smtlink.asia
Email：smtlink01@163.com
Tel：+8615986684956（Huang）
