GKG-G5+ | Full Automatic – Solder Paste Printer
The GKG G5+ is a high-performance fully automatic solder paste printer designed for precision PCB printing in SMT production lines. It combines advanced technology with intelligent features to meet the demands of modern electronics manufacturing.
Key Highlights
Precision & Performance
- Delivers exceptional accuracy with ±12.5μm repeat positioning and ±22μm print accuracy (CPK≥2.0)
- Fast cycle times: 7 seconds without cleaning, 18 seconds per board with full process
- Supports PCB sizes from 50×50mm up to 530×340mm (with option), handling boards up to 6mm thick and 4kg weight
| Parameter | Specification | |
|---|---|---|
| Machine Performance | Repeat Position Accuracy | ±12.5μm@6σ CPK≥2.0 |
| Print Accuracy | ±22μm@6σ CPK≥2.0 | |
| NCP-CT (w/o cleaning & printing) | 7s | |
| HCP-CT (w/ cleaning & printing) | 18s/pcs | |
| Process CT | 4min | |
| Line Change CT | 2min | |
| Substrate Processing | Maximum Board Size | 400×340mm (Extendable to 530×340mm, Option) |
| Minimum Board Size | 50×50mm | |
| Board Thickness | 0.4~6mm | |
| Camera Mechanical Range | 528×340mm | |
| Maximum Board Weight | 4kg | |
| Board Edge Clearance | 2.5mm | |
| Board Height | 15mm (Beyond special support pin) | |
| Transport Height | 900±40mm | |
| Max Transport Speed | Sectional control, 1500mm/s | |
| Transport Mode | One-stage conveyor rail | |
| Transport Direction | Left to right / Right to left / In and out same | |
| Support System | Magnetic Pin / Support Block / Manual Up-down table | |
| Board Clamping | Automatic top clamping / Side clamping / Vacuum adsorption | |
| Printing Parameters | Print Speed | 10~200mm/sec |
| Print Pressure | 0.5~10Kg | |
| Print Mode | One/Twice | |
| Squeegee Type | Rubber/Squeegee Blade (angle 45°/55°/60°) | |
| Snap-off | 0~20mm | |
| Snap-Speed | 0~20mm/sec | |
| Template Frame Size | 470×370mm~737×737mm (Thickness: 20-40mm) | |
| Steel Mesh Positioning | Automatic Y-direction positioning | |
| Printing Axis Control | Servo motor + servo drive |
Advanced Printing System
- Variable print speed: 10~200mm/sec with adjustable pressure 0.5~10Kg
- Dual squeegee capability (rubber or steel blade) with programmable snap-off control
- Servo motor-driven printing axis ensures stable, precise operation
Intelligent Vision System
- 1.3-megapixel CCD digital camera with 10×8mm field of view
- 150ms rapid image capture for fiducial mark recognition
- Supports multiple mark shapes (round, square, diamond, cross, pad) for flexible board alignment
Versatile Cleaning & Maintenance
- Three-mode cleaning system: dry, wet, and vacuum
- Automatic cleaning stroke generation based on board dimensions
- Consumables auto-adjustable with manual override options
Smart Factory Ready
- Standard MES system for Industry 4.0 integration with SOP recording and data traceability
- SPI connectivity for automatic offset compensation and stencil cleaning
- HTH/BTB configurations available for tandem operation to boost productivity
- 2D inspection capability for print quality verification (insufficient solder, missing print, bridging)
Compact & Efficient Design
- Machine dimensions: 1146×1380×1460mm
- Power consumption: 2.2KW (standard) / 3KW (with options)
- Operating environment: -20°C to +45°C, 30-60% humidity
- Floor loading requirement: 650kg/m²
GKG G5+ is a device designed for those who seek high precision, high efficiency, and intelligent connection capabilities in solder paste printing solutions. Its powerful hardware configuration, intelligent software system, and flexible configuration options make it highly suitable for various SMT applications, ranging from small-batch prototype production to large-scale mass production.
