NB168A Series Automatic Horizontal Insertion Machine
Product Introduction NB168A automatic horizontal insertion machine fits radial components like capacitors and resistors. It delivers stable precision and high speed, compatible with various PCBs. With independent control system, it is easy to operate and maintain, replacing manual work to boost production yield. IPRODUCT FEATURES advantage Technical paramete item Content
Product Introduction
NB168A automatic horizontal insertion machine fits radial components like capacitors and resistors. It delivers stable precision and high speed, compatible with various PCBs. With independent control system, it is easy to operate and maintain, replacing manual work to boost production yield.
IPRODUCT FEATURES
- High-precision servo insertion with stable high-speed operation, consistent assembly to avoid offset and bent pins.
- Widely compatible with radial THT components such as resistors, capacitors and diodes.
- Adjustable conveyor rail fits various PCBs and connects seamlessly with whole production lines.
- Independent intelligent touch control system enables easy programming and quick model changeover.
- Rigid frame with good heat dissipation supports 24-hour continuous mass production.
- Modular structure facilitates quick disassembly, maintenance and downtime reduction.
- Multi-safety protection including emergency stop, safety grating and fault alarm for safe operation.
- Automatic operation replaces manual work, improves yield and cuts long-term production cost.
advantage
- Ultra-high Productivity: Peak capacity reaches 22,000 CPH with 0.168 seconds per insertion point, greatly boosting throughput.
- High Precision & Low Defect Rate: Servo drive plus visual positioning delivers ±0.02mm accuracy and 360° angle insertion, with defect rate below 1000 PPM.
- Reliable Quality Control: Automatic insertion defect detection, optional auto reinsertion to guarantee stable finished product yield.
- User-friendly Operation: Touchscreen interface with Excel data import function, simple programming to lower operator skill requirements.
- Compact & Versatile: Space-saving structure, compatible with multiple lead pitches for broad component adaptability.
- Full-line Automation: Connects with auto PCB loader/unloader and SMT lines to realize unmanned workflow and cut labor costs.
Technical paramete
| item | Content |
| Power Supply | Rated voltaee: 1-phase220V |
| Frequency:50/60Hz | |
| Rated capacity: Approx.2.0KVA | |
| Air supply | Supplied air pressure: Min. 0.5Mpa-Max. 0.8 Mpa ( Operation air pressure 0.5MPa~0.5MPa） |
| Supplied air mass: Approx.100L/min.(A.N.R) | |
| Dimensions | Machine size Host size L2080mm*W1750mm*H1600mm( Not including signaltowe) |
| Tail size 10: 1360mm*1000mm*1460mm 20: 1860mm*1000mm*1460mm 30: 2360mm*1000mm*1460mm | |
| Mass | Host weight：Approx.1,300 kg （ Main body only） |
| Environmental requirements | Ambient temperature: 20°C土10°C |
| Operating controls | Interactive operation via color LCD touch screen. |
| I/0 functions:U USB Slot(standard equipment) | |
| Communication: LAN LAN communication (TCP/IP) | |
| Fullyautomatic、semi-automatic | |
| Color | Standard color: White+blue |
| Insertion tact time | Line resistance capacitor, transistor, diode, inductor, fuse wire and other 52mm standard braided packaging materials |
| Applicable components | Independent conveying mode |
| Jumper transmission unit | Can be inserted at the same time 2 different specifications of barreljumper (optional) |
| PCB replacement time | Approx.3-4 seconds |
| Applicable PCB | Dimensions:Min.50mmx50mm Max.380mmx380 mm |
| Allowable insertion area:Min.50mmX50mm Max.370 mmx370mm | |
| Thidkness:1.6mmt0.15mm (for standard specification) Min.0.6mm Max2.36mm (Special specification) | |
| Mass:1kg Max.1kg per board including inserted components. | |
| Flow direction: right->left ( Standard)、 left-right ( Option) | |
| Board positioning method: Pin positioning or Edge positioning | |
| Board transter:Single PCB transter ( Standard) Double PcB transter ( Spedal specification) | |
| Table operation mode | 360 degrees by 1degree |
| Base | Bending angle 10~35 degrees cut angle length-1.2.2.2mm (adjustable) |
| Base Drive:Motor Drive | |
| Component feeder | Hopper quantity:10stations,20stations, 30stations (with 10stations doubled, optional) |
| Control system | Microcomputer system |
| Programming method | X-Y axes: Absolute coordinate commands |
| Insertion pitch: Absolute commands | |
| Component feeder: Feeder number designation | |
| Least Command increment of X-Y table | 0.01mm/ Pulse |
| Program | Nc Number of NC programs |
| Built-in flash memory 2000 prograrms | |
| Depending on USB disk memory | |
| Indication light | Signal tower (3 lamps,top to bottom:red/yellow/green) |
| Hole position offset | Deterines optimuminsertionbositions based on the recognition of allinsertion positions to make positional corrections XY correction). |
| Self-diagnosis function | Presentsonthe colorLCDthemachinestatus when the power s ON and situation of any troubles occured, as wellas countermeasures againstthe troubles |
Application Fields
- Home Appliance Electronics: Component insertion for control boards of air conditioners, TVs, power adapters, induction cookers and washing machines.
- Industrial Automation: Assembly of inverters, relay modules, industrial controllers and servo drive boards.
- New Energy Industry: Production of charging pile control boards, energy storage power supplies, lithium battery protection boards and vehicle-mounted power boards.
- Security Electronics: Processing of monitoring mainboards, access controllers, alarms and security power circuit boards.
- Consumer Electronics: Assembly of set-top boxes, audio equipment, small home appliance control boards and LED driver power boards.
- Communication Equipment: Through-hole component insertion for switch accessories, communication power supplies and base station auxiliary circuit boards.
Customer reviews
Customers comment that the NB168A insertion machine runs stably with high efficiency, raising product yield greatly and cutting labor costs. The after-sales team responds promptly, offering remote support, on-site commissioning and professional training. Original spare parts are supplied fast with regular maintenance, winning high customer satisfaction.
Product Overview
SMTLINK specializes in developing and manufacturing the NB168A automatic horizontal insertion machine. Featuring high precision and stable output, our equipment is widely used in circuit board production across various industries and sells well worldwide. We offer competitive pricing and comprehensive after-sales support including on-site commissioning, technical training and fast spare parts delivery to secure smooth production for clients.
Contact Us：
www.smtlink.asia
Email：smtlink01@163.com
Tel：+8615986684956（He）
