PBT-590

PBT-590 Inline vacuum plasma cleaning machine

PBT-590 Inline vacuum plasma cleaning machine

The PBT-590 online plasma cleaning equipment is mainly targeted at the precision electronic manufacturing industry. Its specific applications include: Mini LED module cleaning, advanced packaging cleaning, BGA substrate cleaning. It can also be used for cleaning of precision components such as camera modules, LED / chip holders, and camera modules.

Product Overview


Applications include:
Mini LED module cleaning: Remove contaminants from the surface of the module to improve product yield and reliability.
Advanced packaging cleaning: Deal with micro contaminants on the surfaces of wafers, COB, IC packages, etc., to ensure packaging quality.
BGA substrate cleaning: Remove welding slag and residual organic substances from the substrate to optimize the welding effect.
It can also be used for cleaning of precision components such as camera modules, LED / chip holders, camera modules, etc.

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Brief process flow:

  1. Loading materials
  2. Transmission and positioning
  3. Vacuum chamber sealing
  4. Plasma cleaning (introducing process gas and exciting plasma to perform surface treatment)
  5. Chamber depressurization
  6. Unloading
    The entire process is an online automated operation that can seamlessly connect with the production line. It supports the simultaneous input of two gases and realizes data traceability through QR code scanning upload.

PBT-590 Inline vacuum plasma cleaning machine

Parameter 参数Specification 规格
Vacuum System
真空系统
Oil pump / Dry pump
油泵 / 干泵
Control System
控制系统
PLC: Delta; HMI: Weinview; Electrical components: Schneider
PLC: 台达;触摸屏: 威纶通;电气元件: 施耐德
Aluminum Alloy Sealing Cavity Size
铝合金密封腔体尺寸
385×320×115mm (L×W×H) (Customizable)
385×320×115mm(可定制)
Effective Cleaning Range
有效清洗范围(产品尺寸)
Max: 270mm×210mm×40mm (L×W×H)
最大: 270mm×210mm×40mm
Equipment Overall Size
设备外形尺寸
1200×1000×1815mm (L×W×H)
1200×1000×1815mm
Cleaning Effect
清洗效果(水接触角)
< 20°
小于 20度
Cleaning Gas Path Number
清洗气路数量
2 gas paths
2路气
Cleaning Gas
清洗气体
AR / N₂ / O₂ / CDA / CF₄ / H₂, etc.
氩气/氮气/氧气/压缩空气/四氟化碳/氢气等
Cleaning Time
清洗时间
< 60s
小于60秒
Process Gas Flowmeter Range
工艺气体流量计范围
0-300 sccm
0-300 sccm
Treatment Temperature
处理温度
< 45℃
小于45摄氏度
Cleaning Method
清洗方式
In-line
在线式
MES
制造执行系统
Reserved
预留接口
Scanning Code
扫码功能
Reserved
预留
Plasma Generator Power
等离子发生器功率
0-600W (adjustable 13.56MHz RF)
0-600W可调(13.56MHz射频)
Vacuum Pump Pumping Speed
真空泵抽速
40 m³/h (Two-stage rotary vane pump)
40立方米/小时(双级旋片泵)

Frequently Asked Questions

Are your equipment compatible with mainstream brand SMT equipment accessories?

All accessories for our equipment are available. For some special models, it is necessary to confirm the interface and parameters in advance, and we can provide technical docking and adaptation solutions.

 

It is recommended to first check the power supply, air source, line connection and emergency stop switch status according to the equipment manual; record the error code and contact technical support, and we will provide remote diagnosis and processing guidance based on the error code.

The standard warranty period for new complete machines is 12 months, and the core components implement corresponding warranty policies according to product models. During the warranty period, free fault maintenance, replacement of parts (excluding man-made damage) and remote technical support are provided. The warranty period for used equipment is 3 months.

Free on-site services are provided for domestic customers, and paid on-site services are provided for overseas customers. After the equipment is delivered, we will arrange professional engineers to complete on-site installation, commissioning and precision calibration, and conduct systematic training on equipment use, daily maintenance and basic fault handling for operators.

Yes. We can provide customized solutions according to the customer’s SMT production line layout, process requirements and production capacity needs, including structural modification, function expansion, software upgrade, etc., with the technical team providing full-process docking and evaluation.

For equipment beyond the warranty period, paid maintenance and service are available. Our company provides long-term stable supply of original and high-quality alternative accessories to ensure that stable accessory support can still be provided within a certain period after the model is discontinued.

Yes. Multiple remote service methods such as telephone, video and remote control are supported. The normal response time on working days is no more than 2 hours, and expedited technical support can be provided in case of emergency.

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