In-line Plug-in Inspection Machine Z1P
Product Introduction Z1P In-line Insertion Inspector works seamlessly with DIP production lines without line stoppage. Fully automatic visual inspection adopts multiple algorithms to detect wrong insertion, missing parts and reversed components accurately. Easy operation supports standard PCB sizes, delivering stable quality inspection for electronic through-hole assembly lines. IPRODUCT FEATURES Features
Product Introduction
Z1P In-line Insertion Inspector works seamlessly with DIP production lines without line stoppage. Fully automatic visual inspection adopts multiple algorithms to detect wrong insertion, missing parts and reversed components accurately. Easy operation supports standard PCB sizes, delivering stable quality inspection for electronic through-hole assembly lines.
IPRODUCT FEATURES
- 20MP high speed Industrial camera & High resolution Lens
- Graphic programming, easy to programming
- The is a barcode reader inside, every products are storied with the barcode information, the inspection products are traceable
- Have SPC software
- Real time monitoring of production line, no need stop when inspection, the inspection is finished when the board passing
- All production line equipment can be centralized management through the central server, also can collect all the test data and information of the production line, convenient for the management.
- The machine can automatically recognize the board without barcode and automatic inspect
Features
- Supports continuous inline inspection, connecting to production lines without line shutdown and disrupting production rhythm.
- Fully automatic visual inspection requires no manual monitoring with intuitive and easy operation.
- Integrates multiple visual algorithms to accurately detect wrong insertion, missing parts, offset components and reverse polarity defects.
- Equipped with high-definition industrial camera and LED light source for clear imaging and stable detection precision.
- Compatible with various PCB sizes, supporting component height inspection up to 50mm.
- Optional barcode recognition for production traceability, with exportable SPC quality inspection data reports.
- Stable industrial control hardware, graphical programming interface for simple debugging and easy operation.
Technical paramete
| CATEGORY | ITEM | SPECIFICATION |
| Recognition System | Inspection | using multiple algorithms synthetically such as MIDM,Color Image contrast technology,Color extracting technology,similarity,two-value handling technology and other algorithms |
| Camera | The color industrial camera 20 MP (25MP for option) | |
| Lens | Industriallens lens | |
| FOV/Cycle time | The FOVneeds to be adjusted according to the actual stuation Cycle time < 3S | |
| Lamp-House | White LED lamp-house | |
| nspection Items | Dip component wrong. missing, shift, reversed polarity (have distinct polarity on the top side) | |
| Barcode Reader | Fxed barcode recognize system, accurate identfication of 1D 8 2D barcoce(Option) | |
| soft System | PCB Size | 50x50mm -380x250mm |
| Component Clearance | Tops50mm | |
| Operation System | Microsoft Windows 10 | |
| Operation | Chinese operation interface graphic programming | |
| SPC | SPC report can be generated;can be outputin Excel format | |
| Controller | Computer | Industrial computer, Intel Four-Core l7CPU, 16G Memory 2TB Hard disk |
| Display | 22 inch TFT | |
| Machine Dimensions (L×W×H） | 960x1050x1350mm | |
| Others | WEIGHT | -150KG |
| Power Supply | AC220v±10%, single phase 50/60HZ, power consumption600W |
Application Fields
- Consumer Electronics: Quality inspection for DIP plug-in parts on home appliance mainboards, charger PCBs and digital product circuit boards
- Automotive Electronics: Detection for vehicle control boards and plug-in boards matching new energy vehicle wiring harnesses
- Industrial Control & Security: Inspection for industrial controllers, monitoring mainboards and access control power supply boards
- Power Adapter Industry: Assembly inspection for switch power supplies and internal circuit boards of charging piles
- Communication Electronics: Through-hole component assembly testing for communication modules and base station auxiliary circuit boards
Customer reviews
The Z1P in-line insertion detector operates stably on production lines. Non-stop inspection greatly boosts quality testing efficiency with accurate defect recognition. Its graphical interface is user-friendly. The after-sales team offers timely technical support and on-site debugging guidance. The equipment runs reliably with low failure rates, cutting manual errors and optimizing quality control, winning consistent customer satisfaction.
Product Overview
SMTLINK professionally develops and manufactures the Z1P in-line component insertion inspection machine. It features stable performance and high detection accuracy for uninterrupted DIP production line quality checking. Cost-effective and well-received globally, it offers affordable pricing, complete after-sales service including technical guidance and on-site commissioning to help manufacturers improve quality and reduce costs.
Contact Us：
www.smtlink.asia
Email：smtlink01@163.com
Tel：+8615986684956（He）
