SingleDual Track Inline 3D AOI

Single/Dual Track Inline 3D AOI

Single/Dual Track Inline 3D AOI

Product Introduction Single/dual track inline 3D AOI adopts 3D imaging technology for SMT inline production. It accurately detects PCB solder joint defects, component offset and cold solder joints with anti-reflection performance. Flexible track switching suits multiple production lines and greatly improves PCB quality control efficiency. IPRODUCT FEATURES FUNCTION MODULE High

Single/dual track inline 3D AOI adopts 3D imaging technology for SMT inline production. It accurately detects PCB solder joint defects, component offset and cold solder joints with anti-reflection performance. Flexible track switching suits multiple production lines and greatly improves PCB quality control efficiency.

SingleDual Track Inline 3D AOI
  • Al intelligent recognition and detection algorithm, achieving fast programming and precise detection
  • High precision control platform
  • The motion platform adopts the double driver system, high-speed, stable,no vibration, no noise
  • High speed industry camera
  • Multi projective structure grating system
  • The N-step phase shift algorithm based on Moir e fringes can provide micrometer levelDetection accuracy; Optional multi grating head for easy handling of reflections and shadows
SingleDual Track Inline 3D AOI..

High integration of Al and vector algorithms

The unique 3D point cloud reconstruction technology can greatly improve the detection accuracy and detection ability, can effectively cover the 2D detection blind area, 2D is difficult to detect the IC foot, the buoyancy of parts can reach 100% detection rate.

SingleDual Track Inline 3D AOI;

Under the deep coordination of 12MP high-definition COAxPRESS ultra-high speed camera and several sets of 1080P digital projection units, through multi-stage RGBW four-color LED tower light source, 360° non-dead angle digital projection and efficient image acquisition and real effect can be achieved.
 

True color 3D image

Phase measuring profilometry (PMP) based on the sinusoidal motion projection by structure grating, the multiple images by discrete phase shift, to calculate the phase distribution by multi-phase, the triangulation and so on to get the high-precision outline and volume of the object, to achieve the display of true-color 3D stereoscopic images.

SingleDual Track Inline 3D AOI,

  1. Flexible track switch: Switch freely between single/dual tracks, fit various PCB widths and all SMT production lines.
  2. High-precision 3D inspection: Structured light detects hidden defects like cold solder joints and component tilt beyond 2D detection limits.
  3. Anti-reflection stability: Intelligent lighting suppresses glare on shiny pads to lower false and missed detections.
  4. High-speed inline linkage: Seamlessly connects with upstream processes for non-stop testing without slowing production.
  5. Intelligent data tracing: Auto yield report generation pinpoints process flaws to cut rework cost.
  6. User-friendly maintenance: Compatible with diverse components, one-click parameter setup, easy for all production scales.
Vision SystemS910S920D910D920
InspectionAI algorithm, height profile, vector image algorithms include logic operation, distance of
 luminance boundary, chip tracing, OCR/OCV,luminance/color template matching,color, distance,
 color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum
 variation span of luminance, Height  average height maximum, height flatness, etc. More
than 30 kinds of the most advanced algorithms
CameraHigh-Speed CCD 12MP (25MP for option)
LensTelecentric Lens
Projection system4 directional projection gratings
LightRing RGBWLED Light
Resolution15um (optional12um,10um,8um)
FOV50x45mm (15um) / 48x36mm (12um) / 40x30mm (10um)
Performance
3D Height measuremerement rangeUnder standard accuracy: -2~20mm, under high accuracy: -2~10mm
leight resolution0.4um
Height Accuracy on a Certificated Target±3um
GR&R≤10%
Shift Position Accuracy10um5um10um5um
Inspection TypeMissing, shift, skewed, tombstone, billboard, overtumed, reversed polarity, wrong, damaged, overflow, insufficient, short, dimension
PCB Warpage±5mm (2%)
Machine parameters
Board size range50×50~510x460mmWhen double track: 50×50~510x300mm (Maxc 510k32mm requires factory instructions)
 Single track: 50×50~510x560mm
Top side/Bot side clearance40/40mm
PCB Thickness0.5-5.0mm
Conveyor Height900±20mm
Dimension (WxDxH, not contain Tower Light)1200x1280x1656mm1382x1389x1600mm1200x1520x1656mm1300x1632x1600mm
DriverServo MotorLinear MotorServo MotorLinear Motor
Weight~700kg~900kg~950kg~1150kg
Power supply220V±10%, 50/60Hz, 1.6KW220V±10%, 50/60Hz, 2.5KW
AirSupply0.5mpa, 40cm3/min
Operation SystemWindows 10 Pro
PC parametersCPU: Intel 19.RAM: 128GB, HDD: 1TB SSD+4TB Enterprise HDD, GPU: RTX3060 (12GB VRAM)
Intel9 CPU, Memory 128G, Hard disk: 1TB SSD + 4TB Enterprise-class HDD,GPU: RTX3060 (12G Memory)
Display24* LED
Result2D/3D true color
  • Consumer electronics: Inspection for mobile phones, earphones and tablet mainboards
  • Automotive electronics: AEC-Q compliant testing for vehicle control boards and sensors
  • Industrial & new energy: Inspection for inverters, energy storage and charging equipment PCBs
  • Communication hardware: Precision soldering check for base station and server modules
  • Home appliances: Mass defect detection for household appliance control circuit boards

After delivery of the single/dual track inline 3D AOI, we offer full commissioning support and on-site training to adjust testing parameters. 24-hour after-sales service ensures quick troubleshooting. Customers approve its precise detection and flexible track switching, compliment our attentive service and intend repeat long-term cooperation.

Chat history

SMTLINK specializes in developing and manufacturing single/dual track inline 3D AOI equipment. It delivers high-precision 3D inspection and flexible track switching compatible with various SMT production lines. Reliable products sell well worldwide with cost-effective pricing and complete after-sales support, helping electronics manufacturers strictly control PCB soldering quality and stabilize mass production benefits.

SingleDual Track Inline 3D AOI.,

Frequently Asked Questions

Are your equipment compatible with mainstream brand SMT equipment accessories?

All accessories for our equipment are available. For some special models, it is necessary to confirm the interface and parameters in advance, and we can provide technical docking and adaptation solutions.

 

It is recommended to first check the power supply, air source, line connection and emergency stop switch status according to the equipment manual; record the error code and contact technical support, and we will provide remote diagnosis and processing guidance based on the error code.

The standard warranty period for new complete machines is 12 months, and the core components implement corresponding warranty policies according to product models. During the warranty period, free fault maintenance, replacement of parts (excluding man-made damage) and remote technical support are provided. The warranty period for used equipment is 3 months.

Free on-site services are provided for domestic customers, and paid on-site services are provided for overseas customers. After the equipment is delivered, we will arrange professional engineers to complete on-site installation, commissioning and precision calibration, and conduct systematic training on equipment use, daily maintenance and basic fault handling for operators.

Yes. We can provide customized solutions according to the customer’s SMT production line layout, process requirements and production capacity needs, including structural modification, function expansion, software upgrade, etc., with the technical team providing full-process docking and evaluation.

For equipment beyond the warranty period, paid maintenance and service are available. Our company provides long-term stable supply of original and high-quality alternative accessories to ensure that stable accessory support can still be provided within a certain period after the model is discontinued.

Yes. Multiple remote service methods such as telephone, video and remote control are supported. The normal response time on working days is no more than 2 hours, and expedited technical support can be provided in case of emergency.

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