APl-110 | Specialized Insertion Machine
Special-Shaped Component Insertion Machine Irregular Parts Auto-Insertion System Odd-Form Component Placer Equipment Introduction This is a high-speed and high-precision automatic component inserter machine, mainly used for the automatic insertion of special-shaped components (such as large connectors, transformers, heat sinks, capacitors, relays, etc.) that traditional surface mount machines cannot handle. Advantages:
Special-Shaped Component Insertion Machine
Irregular Parts Auto-Insertion System
Odd-Form Component Placer
Equipment Introduction
This is a high-speed and high-precision automatic component inserter machine, mainly used for the automatic insertion of special-shaped components (such as large connectors, transformers, heat sinks, capacitors, relays, etc.) that traditional surface mount machines cannot handle.
Advantages:
Ultra-high speed: 0.5 seconds per component insertion, far exceeding the speed of traditional manual or semi-automatic equipment
High precision: ±0.03mm repeatability positioning accuracy, CPK ≥ 1.33, meeting high standards such as those in automotive electronics
Fly-by technology: Utilizes “fly-by” visual recognition technology during movement, completing positioning compensation without pauses, significantly increasing production capacity
Programming convenience: Supports direct conversion of Gerber files, quickly establishing component libraries, and short line changeover time
High yield: Over 99.5% insertion yield, with a reject rate controlled within 0.5%
Typical Application:
Suitable for the automatic insertion of large special-shaped components in products such as LED driver power supplies, automotive control boards, photovoltaic inverters, and household appliance control boards.
Process Flow
Material collection → Image recognition → PCB positioning → Mark point identification → Algorithm compensation → Component insertion → PCB discharge
Application
Electronic consumer products
Automotive electronics
Solar energy series
Household electrical products
Specification
| Parameter | Specification |
|---|---|
| Model | API-1100 |
| Insertion Accuracy | ±0.03mm |
| Insertion Speed | 0.5 seconds/piece (0.5s/pcs) |
| Insertion Yield | ≥99.5% |
| Rejection Rate | ≤0.5% |
| CPK | ≥1.33 |
| Machine Dimensions | L1.1 × W1.55 × H1.55 (m) |
| Delivery Time | In stock |
| Feature | Description |
|---|---|
| Modular Design | Convenient for flexible production line configuration and pairing |
| Simple Structure | Easy maintenance and reduced downtime (DT) |
| Smart Programming | Component library method supports direct Gerber file conversion |
| Flying Vision | CCD capture during motion without stopping, improving efficiency |
| Process Compatibility | Matches various special forming processes |
