ZSW‑DABS‑14K Disassembly And Assembly Batch Sorter | SMT Tray Sorting Machine
ZSW‑DABS‑14K Disassembly And Assembly Batch Sorter for sale
This disassembly and assembly batch sorter is an automatic SMT tray sorting machine designed for electronic component tray re‑arranging, disassembling, merging and batch re‑sorting work. Equipped with line scan camera and high‑precision height measurement sensor, the SMT batch sorting equipment identifies component placement status inside the tray automatically. The whole machine adopts linear motor driving structure; maximum working productivity reaches 14000 pieces per hour. It handles component sizes from 2×2 mm up to 40×40 mm, suitable for mass production in electronic assembly workshops. The system runs on WIN10 with I7‑10th generation industrial control host.
Why choose the automatic tray sorting machine ？
Automatic variable‑pitch suction nozzle design for flexible product changeover
The suction nozzle assembly supports servo‑driven automatic pitch adjustment. Operators can rapidly replace suction nozzles when switching different component types, shortening product change‑over time significantly.
High‑precision motion system with linear motor & silent guide rail
X‑Y axis movement is driven by linear motor plus linear guide rail. Imported silent grade guide rails guarantee parallelism tolerance within ±0.02 mm; height detection error is controlled within ±0.05 mm.
Vision inspection for tray material feeding & receiving
Tray stack feeding and receiving structure works together with line‑scan camera. The camera scans components inside each tray. It triggers system alarm if components are misplaced or reversed.
Rigid machined transport track ensures stable high‑speed running
All machined parts of transfer track go through precision grinding process. High‑resolution linear scale keeps positioning accuracy within ±0.04 mm even during high‑speed continuous operation.
Technical parameters
| Item | Specification |
|---|---|
| Model | ZSW‑DABS‑14K |
| Control system | WIN10 + Intel i7‑10th generation |
| Industrial Camera | Hikvision |
| Material box lifting system | Stepper motor + ball screw |
| Tray disk clamping system | Blocking cylinder + lift‑side clamp |
| Relay | Omron |
| Switch power supply | Mingwei |
| Sensor | Omron |
| Suction nozzle rotation system | Servo motor + vacuum suction |
| Suction nozzle movement system | Linear motor + linear guide rail |
| Productivity | 14000 Pcs/H |
| Tray thickness | 5‑15 mm |
| Component size | 2‑40 mm |
| Tray storage height | Less than 150 mm |
| Gas supply | 4‑6 kg/cm² (0.4‑0.6 Mpa) |
| Conveying height | 950±20 mm |
| Tray size | 315*135.9 mm |
| Number of suction nozzles | 8 pcs |
| Power supply | 220V,50‑60Hz,13A,3000W |
| Overall dimension(LWH) | 190017501702 mm (subject to actual product) |
| Machine weight | 1800 KG |
Where can you use the tray batch sorting equipment ?
- SMT electronics manufacturing: Tray‑packaged IC component sorting, re‑batching before surface‑mount production.
- Semiconductor packaging & testing: Post‑test component re‑arrangement, disassemble and regroup trays for different quality grades.
- Automotive electronic component workshop: Sorting automotive chips and passive components packed in trays.
- PCB assembly & SMT pre‑feeding station: Pre‑arrange tray‑based components to stabilize feeding performance for subsequent SMT pick‑and‑place machines.
- EMS contract electronic manufacturing service: Flexible re‑batching for mixed incoming tray lots.
FAQ Guide
Product Overview
This high‑performance disassembly and assembly batch sorter is an ideal automation upgrade solution for SMT and semiconductor manufacturing workshops. Instead of unreliable manual tray sorting, this SMT tray sorting machine stabilizes output quality while lifting overall line efficiency. SMTSMTLINK maintains close cooperation with the original manufacturer Zhishengwei.
We can assist you on pre‑sales technical evaluation, specification confirmation, order follow‑up, spare‑parts supply after delivery. While standard machine is semi‑stocked, we manage order scheduling to shorten your waiting cycle. We provide continuous after‑sales consultation for your long‑term production running.
Our Brand
SMTLINK specializes in the SMT‑DIP industry and offers customized SMT‑DIP equipment services for diverse requirements. Since its establishment in 2010, all products have passed multiple quality inspections for reliable performance.
Our products are well‑sold across provinces and cities in China as well as numerous overseas countries, earning wide recognition from customers.
Contact Us：
www.smtlink.asia
Email：smtlink01@163.com
Tel：+8615986684956（Huang）
