The ZSW disassembly and assembly batch sorter is an automatic tray‑handling sorting station designed for electronic component production lines. This automatic tray sorting machine completes tray loading, component position scanning & verification, suction transfer, tray disassembling and re‑assembly, and outgoing conveying in one continuous workflow. Equipped with line‑scan camera and height measuring sensor, the tray batch sorting equipment can detect wrong component orientation and trigger system alarm immediately. Its maximum throughput reaches 14000 pieces per hour, suitable for high‑volume SMT, semiconductor and precision electronic assembly workshops.

Why choose the automatic tray sorting machine ？

High‑precision linear motor driving system

Linear motor plus linear guide rail for horizontal movement; ball‑screw structure for suction nozzle vertical travel. Position tolerance of height detection is controlled within ±0.06 mm to guarantee stable high‑speed running.

Multi‑nozzle flexible suction unit with quick product change‑over

Eight suction nozzles support adaptive airflow adjustment. Users only need to swap simple tooling fixtures to switch between different component specifications, greatly shortening product change time.

On‑tray visual inspection & error‑alert function

Before component picking, the line‑scan camera scans every tray. If components are misplaced or reverse‑oriented, the machine triggers an alarm and pauses feeding to prevent defective products from flowing downstream.

Integrated tray loading & receiving station with stacking tray magazine

Stack‑style tray magazine enables automatic tray feeding and collection. Multi‑direction clamping cylinders precisely locate each tray during production workflow.

Heavy‑duty transport rail assembly

All critical machined parts undergo hard grinding treatment. High‑resolution linear motor keeps positioning accuracy within ±0.01 mm during high‑speed conveying.

Technical parameters

Item	Specification
System configuration	WIN10‑I7 10th generation, Hikvision industrial camera, PHILIPS monitor
Rated productivity	14000 pcs/h
Component dimension	2‑40 mm
Tray thickness	5‑15 mm
Suction nozzles quantity	8 pcs
Conveying height	950±20 mm
Power supply	220V 50‑60Hz,13A,3000W
Air supply requirement	4‑6 kg/cm²
Overall dimension	1900(L)1750(W)1702(H) mm (subject to actual product)
Machine weight	1800 KG

Where can you use the tray batch sorting equipment ?

SMT electronics manufacturing: Tray‑packaged IC component sorting, re‑batching before surface‑mount production.
Semiconductor packaging & testing: Post‑test component re‑arrangement, disassemble and regroup trays for different quality grades.
Automotive electronic component workshop: Sorting automotive chips and passive components packed in trays.
Precision optoelectronic component production: Sorting small‑size photoelectric chips (2 mm‑40 mm dimension range).
EMS contract electronic manufacturing service: Flexible re‑batching for mixed incoming tray lots.

FAQ Guide

A: Rated productivity reaches 14000 pieces per hour. Actual throughput will vary depending on component size and cycle time.

A: We provide a 12‑month warranty for the whole machine (excluding quick‑wearing spare parts). Lifetime paid technical support is available after warranty expiry.

A: Standard machine lead‑time is 7‑30 working days after receiving your formal PO and deposit.

A: Yes. We reserve signal I/O ports to achieve data‑level interconnection with upstream and downstream automation equipment on your production line.

Product Overview

This ZSW disassembly and assembly batch sorter is dedicated automatic tray disassembling & re‑batching sorting equipment for electronic component manufacturing. Adopting high‑end core components including Hikvision industrial camera, Omron & Sick sensors, Panasonic servo motor and HIWIN linear guide rail, the tray sorting machine delivers stable high‑speed performance. With a rated capacity of 14000pcs/h, the batch sorter minimizes manual tray‑handling work. It is an ideal automation solution for SMT, semiconductor and automotive‑electronic factories that need high‑accuracy tray re‑sorting and component re‑batching operations.

Our Brand

SMTLINK specializes in the SMT‑DIP industry and offers customized SMT‑DIP equipment services for diverse requirements. Since its establishment in 2010, all products have passed multiple quality inspections for reliable performance.

Our products are well‑sold across provinces and cities in China as well as numerous overseas countries, earning wide recognition from customers.

The company has built a comprehensive after‑sales system. A professional technical team responds promptly to requests, providing on‑site installation, commissioning, fault repair and long‑term technical consultation to guarantee stable production in all respects.

Frequently Asked Questions

Are your equipment compatible with mainstream brand SMT equipment accessories?

All accessories for our equipment are available. For some special models, it is necessary to confirm the interface and parameters in advance, and we can provide technical docking and adaptation solutions.

How to quickly troubleshoot when the equipment reports an abnormal error?

It is recommended to first check the power supply, air source, line connection and emergency stop switch status according to the equipment manual; record the error code and contact technical support, and we will provide remote diagnosis and processing guidance based on the error code.

What is the equipment warranty period? What services are provided during the warranty period?

The standard warranty period for new complete machines is 12 months, and the core components implement corresponding warranty policies according to product models. During the warranty period, free fault maintenance, replacement of parts (excluding man-made damage) and remote technical support are provided. The warranty period for used equipment is 3 months.

Do you provide on-site installation, commissioning and training?

Free on-site services are provided for domestic customers, and paid on-site services are provided for overseas customers. After the equipment is delivered, we will arrange professional engineers to complete on-site installation, commissioning and precision calibration, and conduct systematic training on equipment use, daily maintenance and basic fault handling for operators.

Does the equipment support customized functions/non-standard modification?

Yes. We can provide customized solutions according to the customer’s SMT production line layout, process requirements and production capacity needs, including structural modification, function expansion, software upgrade, etc., with the technical team providing full-process docking and evaluation.

How to maintain SMT equipment after the warranty period? Is the supply of accessories stable?

For equipment beyond the warranty period, paid maintenance and service are available. Our company provides long-term stable supply of original and high-quality alternative accessories to ensure that stable accessory support can still be provided within a certain period after the model is discontinued.

Do you provide remote technical support? What is the response time?

Yes. Multiple remote service methods such as telephone, video and remote control are supported. The normal response time on working days is no more than 2 hours, and expedited technical support can be provided in case of emergency.

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Disassembly And Assembly Batch Sorter | ZSW Automatic Tray Sorting Equipment

Disassembly and Assembly Batch Sorter for sale