AXC-830 Technical Scheme of Component Counter
One-stop service: Online warehouse process
Fixed warehouse racks | One-stop automated material management service
Based on practical applications and material packaging characteristics, we deeply address customer pain points and continuously launch practical, scalable products.

Process Equipment

IMS-200 Porter Rack, Warehouse Receiving, Reel Magazine AGV, AGV, AXI-5100c, Porter Rack, SMT Production Line

2. Value of Intelligent Warehousing

1. Informatization & Digitization: Real-time synchronization between ERP theoretical data and actual data, ensuring high consistency of intelligent warehouse data.
2. 90% Reduction in Inventory Costs: Real-time updates of material status greatly reduce waste caused by inventory checks.
3. Simplified Processes & Improved Warehouse Efficiency: Streamline workflows, enhance logistics turnover efficiency, reduce costs and increase productivity.
4. Optimized High-Flexibility Warehouse Zone Management: Modular and building-block design enables customers to manage by model and across floors.
5. Priority Call for Offline Material Online Return: Solves management challenges of returned materials, loose materials, and NPI materials, avoiding material stagnation.
6. Shorter Line Change Time: System alerts reduce waiting and line-clearing time caused by material shortages.

3. Online Component Counter + Online Warehouse (1+1>2)

Solution 1

X-RAY Counting → Data Upload to MES System → Materials Directly Stored in E-Online Racks

Solution 2

X-RAY Counting → Data Upload to MES System → Conveyed to Storage Tower via Conveyor Belt

Solution 3

X-RAY Counting → Data Upload to MES System → Transported to Online Material Warehouse via AGV

Supporting Equipment

AXC-830 + Material Racks + Intelligent Square Warehouse + Storage Tower

4. Application of X-RAY Component Counter

Online Application Process

Supplier Material → X-Ray Incoming Inspection → Generate New Barcode → Online Warehouse → SMT Placement Machine → Production Line Return → X-Ray Production Line Return Counting
Integrated Systems: ERP, Sale, SCM, MES, Equipment Automation, Equipment Control

Multi-Function Counting

Compatible: 7″ – 15″ reels / ESD bags / Tubes / JEDEC Trays
Supports: 7-inch reels, 13-inch reels, 15-inch reels, 01005 components, vacuum bags/cartons

5. Equipment Features & Advantages

Equipment Features (AXC-830)

1. Adopts the latest high-definition large-area flat-panel camera for improved speed and image resolution
2. Equipped with intelligent code-reading camera for automatic QR code and barcode recognition
3. Can hold 4 reels of 7-inch materials simultaneously
4. External label printer supported
5. Connects to intelligent warehouse and MES system
6. Drawer-type operation

Equipment Advantages

1. Equipment selection function (material change mode)
2. Measures 7-15 inch reels
3. Tests 4 reels of 7-inch materials at the same time, as fast as 10 seconds per 4 reels
4. High-definition large flat-panel camera for one-shot high-precision detection of 15-inch large panels
5. Integrated intelligent code-reading camera for error-proofing

6. Technical Parameters

7. Customer Benefits

1. Warehouse Management: Intelligent connection with MES improves digital management and reduces costs
2. Inventory: Real-time monitoring, no annual inventory required
3. Efficiency: Fast counting reduces downtime, replacing 6-8 workers for inventory counting