XC‑3100 Offline X‑Ray Counting Machine | High‑precision SMT Reel Counter‑Smtlink
XC‑3100 Offline High‑Precision X‑Ray Counting Machine Introduction
The XC-3100 X-Ray Counter is a high-precision offline counting system specifically engineered for the SMT industry . It rapidly and accurately counts components in 7-15 inch tape reels, JEDEC trays, and IC moisture-sensitive bags. The system covers a wide range of materials, including all resistors, capacitors, and IC components.
By leveraging advanced X-ray imaging technology, the XC-3100 captures detailed images of production materials for rapid counting. It also facilitates seamless data integration with your existing MES or ERP systems, transforming your inventory workflow from a bottleneck into a streamlined process.
What benefits will you get from XC‑3100 Offline X‑Ray counting machine ?
- Fast multi‑reel simultaneous scanning with industry‑leading precision. The XC‑3100 X‑Ray reel counter processes four SMD reels within 6‑10 seconds, reaching 99.99% accuracy for tiny 0201 / 01005 chips. Its cloud‑updated shared database keeps improving recognition performance as more reel samples accumulate over long‑term operation.
- Built‑in inductive label printing for error‑proof material traceability. This SMT reel inventory counter triggers label output once counting completes, avoiding mis‑labelling, missing or duplicate barcode stickers during warehouse workflows. Operators can directly attach printed tags to finished reels to keep stock records consistent with physical components.
- Flexible counting modes plus optional auto QR‑code decoding module. Users can toggle between single‑reel mode and four‑reel batch mode according to daily inventory tasks. The optional smart code‑reading camera automatically captures reel barcode information to reduce manual typing work and speed up material registration.
- Seamless industrial system interconnection and stable offline operation. The X‑ray parts counting system exports counting logs in TXT, CSV or XLS format, and supports two‑way linkage with MES and ERP for automatic inventory update. The touch‑screen integrated cabinet saves floor space, enabling 24‑hour continuous unattended counting for SMT factories.
What are the parameters of XC‑3100 X‑Ray SMD component counting machine?
| Item | XC‑3100 Specification |
|---|---|
| Counting Performance | 6‑10s for 4‑reels (0201 chip); Accuracy:99.99%; Min detectable component:01005(imperial) |
| X‑Ray Source | Closed‑type tube, Max 50kV, 1000μA; Spatial resolution 30μm |
| Flat Panel Detector | 430×430 mm imaging area; 3072×3072 px resolution |
| Supported Material Format | 7‑15 inch tape reel, JEDEC tray, IC moisture‑sensitive package; Max reel diameter 415 mm |
| Data & Connectivity | MES / ERP compatible; Export TXT / CSV / XLS; Windows 10 OS |
| Optional Function | Auto QR‑code reading camera; Inductive label printer (Standard equipped) |
| Safety Performance | Radiation leakage＜1 μSv/H; CE certified, national radiation exemption approval |
| Power Supply | AC 110‑220V, 50‑60Hz, 1200W |
| Dimension & Weight | 730×1460×1960 mm (L×W×H); Weight 450 kg |
Where is this counting machine applicable?
- PCB & PCBA conformal coating and protection
- Consumer electronics component bonding
- LED module and light board sealing
- Automotive electronic assembly gluing
- Medical precision part fluid dispensing
FAQ Guide
Q1: What is the minimum component size the XC‑3100 X‑Ray reel counter can reliably detect?
A: This X‑ray parts counting system supports minimum 01005 imperial‑size SMD chips. For 0201 chips, counting accuracy can reach 99.99% under standard operating conditions。
Q2: Can the XC‑3100 connect to our existing MES or ERP software?
A: Yes. The SMT reel inventory counter supports standard data interface for MES / ERP integration. Counting results can auto‑upload, or users can export local log files in CSV / XLS for manual import if system‑to‑system connection is not available.
Q3: Is X‑ray radiation safe for workshop staff during daily operation?
A: Radiation leakage of XC‑3100 is below <1 uSv/H, with complete safety certifications including CE and national radiation exemption approval. Safety interlock mechanisms stop X‑ray emission automatically when drawer opens during operation.
Q4: What pre‑work is needed before starting to use this SMD reel counter?
A: No massive manual component‑database entry is required, thanks to shared cloud AI library. On‑site commissioning plus 1‑2‑hour operator training are sufficient for normal daily reel‑counting workflows. Optional QR‑reading camera needs hardware installation if ordered.
XC‑3100 counting machine overview
XC‑3100 stands apart from generic x‑ray parts counting systems by combining multi‑reel high‑speed scanning, inductive error‑proof label printing, cloud‑iterated AI recognition and flexible MES connectivity. This SMT reel inventory counter targets SMT assembly sites, component warehouses and EMS manufacturers who want to replace slow error‑prone manual reel counting workflows.
It handles tape reels, JEDEC trays and moisture‑sensitive IC packages, delivers stable 99.99‑percent‑level counting accuracy for micro‑chips, and supports long‑term 24‑hour operation.
If you are seeking a reliable, ready‑to‑deploy X‑Ray component counting solution for SMD stock management, the XC‑3100 is a practical option to cut labour cost and improve inventory data reliability.
Related Other SMT Line Machine
Front-end Loading & Printing
PCB Loader
Fully Automatic Solder Paste Printer (DEK, MPM, GKG, YAMAHA)
Solder Paste Inspection (SPI)
Core Mounting
High-speed Placement Machine (YAMAHA, Fuji, Hanwha, Panasonic, JUKI)
Multi-functional Placement Machine (for IC, BGA & Special-shaped Components)
Reflow Soldering & Inspection
Reflow Oven (8 Zones / 10 Zones)
Automated Optical Inspection (AOI) (SAKI, Omron, ALeader)
X-Ray Inspector (Internal Solder Joint Inspection for BGA, QFN)
Back-end Auxiliary Equipment
PCB Unloader
Conveyor
PCB Separator (Router Type, Laser Type, Milling Cutter Type)
Vacuum Suction Loader, OK/NG Material Receiving Box
Stencil Cleaner, Solder Paste Mixer, Solder Paste Refrigeration Cabinet
Our Brand
SMTLINK specializes in the SMT‑DIP industry and offers customized SMT‑DIP equipment services for diverse requirements. Since its establishment in 2010, all products have passed multiple quality inspections for reliable performance.
Our products are well‑sold across provinces and cities in China as well as numerous overseas countries, earning wide recognition from customers.
The company has built a comprehensive after‑sales system. A professional technical team responds promptly to requests, providing on‑site installation, commissioning, fault repair and long‑term technical consultation to guarantee stable production in all respects.
Contact Us：
www.smtlink.asia
Email：smtlink01@163.com
Tel：+8615986684956（Huang）
