RH02 Single‑Rail Automatic Cap Remover

RH02 Single‑Rail Automatic Cap Remover

RH02 Single‑Rail Automatic Cap Remover

RH02 Single‑Rail Automatic Cap Remover delivers vision‑guided PCB protective cap removal for SMT lines, supporting multi‑size PCBs with 3500‑6000 PCS/H throughput, quick changeover and cast‑iron stable frame for electronic manufacturing.

Product Introduction

The RH02 Single Rail Cap Pulling Machine is an automated system tailored for removing protective caps from PCB components. It integrates a precision vision-guided alignment module, dual-station spline lifting grippers, and a vibration-damping cast iron frame.

With a throughput of 3,500–6,000 caps per hour and repeat positioning accuracy of ±0.02mm, the RH02 consistently delivers reliable extraction across diverse PCB sizes and component specifications.

RH02 Single‑Rail Automatic Cap Remover

  • Equipped with dual-station synchronous pneumatic grippers and closed-loop servo-driven vertical lifting, the clamping mechanism ensures flexible yet firm cap holding with 0–360° rotation adaptability for consistent removal.
  • The advanced vision system with uniform coaxial ring lighting automatically recognizes Mark points on tin-plated, gold-plated, FPC, and other PCB surfaces, enabling accurate cap positioning and minimal alignment errors.
  • An integrated cast iron frame combined with TBI ball screws and linear guides provides high rigidity, excellent vibration resistance, and thermal stability, preserving ±0.02mm repeat accuracy even under continuous high-speed operation.
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ItemSpecification
Product ModelRH02 Single‑Rail Automatic Cap Remover
Working PrincipleVision‑guided pneumatic vertical pull‑off for PCB protective cap removal
Processing Capacity3500‑6000 PCS/H
Minimum PCB Dimension50 × 50 mm
PCB Board Thickness0.4 ‑ 5 mm
Product Changeover Time≤7 min
Drive ComponentsPanasonic servo motor, TBI ball screw, linear square guide
Control SystemWindows 7 PC control, bilingual operation interface
Air Supply Requirement0.5‑0.6 MPa (2.5‑4.5 Kg/cm²)
Power SupplyAC 220V
Overall Dimension(L×W×H)790 × 1320 × 1460 mm
Applicable Board TypeRigid PCB, Tin‑plated / Gold‑plated PCB, FPC flexible circuit board
  • Consumer electronics PCB & PCBA manufacturing lines
  • Medical‑grade electronic circuit board assembly workshops
  • FPC flexible circuit board automated production
  • Industrial control board SMT assembly process
  • Precision electronic component pre‑processing stations

What Do Our Industrial Clients Say?

⭐⭐⭐⭐⭐ “Our SMT line replaced manual cap‑pulling work with RH02 automatic cap remover. It cuts labour cost obviously; vision recognition works well for our mixed tin‑plated and gold‑plated PCBs.” — Electronics manufacturing plant, Poland

⭐⭐⭐⭐ “The single‑rail PCB cap extractor fits our existing conveyor layout perfectly. Product changeover within 7 minutes saves much downtime for our high‑mix low‑volume orders.” — EMS factory, Vietnam

⭐⭐⭐⭐⭐ “Cast‑iron frame brings stable running performance. After 6‑month inline testing, we barely see vibration‑caused positioning deviation during cap removal.” — Medical electronics manufacturer, Turkey

⭐⭐⭐⭐ “Bilingual Windows interface lowers training difficulty for our workshop operators. Remote technical support response is efficient during early‑stage commissioning.” — Contract assembly factory, Mexico

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Q1: What size range of circuit boards can RH02 single‑rail automatic cap remover support? A1: This PCB cap extractor supports PCB dimension starting from 50*50mm, board thickness from 0.4mm‑5mm. It adapts to rigid PCB and FPC flexible boards via vision parameter tuning.

Q2: How long does product changeover take when switching to new PCB models? A2: Typical product changeover time for RH02 automatic cap remover is ≤7 minutes. Operators complete teaching programming on the Windows control panel without complex mechanical modification.

Q3: What utilities do I need to prepare on‑site before machine arrival? A3: Prepare AC220V power supply and compressed air source of 0.5‑0.6MPa. The machine adopts standard single‑rail conveyor design to dock with mainstream SMT inline equipment.

Q4: Do you offer commissioning and after‑sales service for this automatic cap removal machine? A4: We supply operation manuals, video tutorials and remote commissioning guidance. On‑site service can be arranged upon special request for large‑volume industrial projects.

Shipping prepare

The RH02 single‑rail automatic cap remover is a robust vision‑powered PCB protective cap removal solution built for modern SMT mass‑production. Combining cast‑iron anti‑vibration frame, dual‑station pneumatic gripper cap extractor and reliable optical positioning system, this PCB de‑capping device delivers 3500‑6000 pieces per hour output with fast change‑over capacity. It supports versatile PCB types including rigid boards and FPC, suits consumer electronics, medical electronics and industrial control assembly scenarios.

If you want to eliminate inconsistent manual uncapping work and upgrade your production automation level, the RH02 automatic cap remover serves as a practical inline‑ready option for your SMT manufacturing line.

Our Brand

SMTLINK specializes in the SMT‑DIP industry and offers customized SMT‑DIP equipment services for diverse requirements. Since its establishment in 2010, all products have passed multiple quality inspections for reliable performance.

Our products are well‑sold across provinces and cities in China as well as numerous overseas countries, earning wide recognition from customers.

The company has built a comprehensive after‑sales system. A professional technical team responds promptly to requests, providing on‑site installation, commissioning, fault repair and long‑term technical consultation to guarantee stable production in all respects.

SingleDual Track Inline 3D AOI.,

Frequently Asked Questions

Are your equipment compatible with mainstream brand SMT equipment accessories?

All accessories for our equipment are available. For some special models, it is necessary to confirm the interface and parameters in advance, and we can provide technical docking and adaptation solutions.

 

It is recommended to first check the power supply, air source, line connection and emergency stop switch status according to the equipment manual; record the error code and contact technical support, and we will provide remote diagnosis and processing guidance based on the error code.

The standard warranty period for new complete machines is 12 months, and the core components implement corresponding warranty policies according to product models. During the warranty period, free fault maintenance, replacement of parts (excluding man-made damage) and remote technical support are provided. The warranty period for used equipment is 3 months.

Free on-site services are provided for domestic customers, and paid on-site services are provided for overseas customers. After the equipment is delivered, we will arrange professional engineers to complete on-site installation, commissioning and precision calibration, and conduct systematic training on equipment use, daily maintenance and basic fault handling for operators.

Yes. We can provide customized solutions according to the customer’s SMT production line layout, process requirements and production capacity needs, including structural modification, function expansion, software upgrade, etc., with the technical team providing full-process docking and evaluation.

For equipment beyond the warranty period, paid maintenance and service are available. Our company provides long-term stable supply of original and high-quality alternative accessories to ensure that stable accessory support can still be provided within a certain period after the model is discontinued.

Yes. Multiple remote service methods such as telephone, video and remote control are supported. The normal response time on working days is no more than 2 hours, and expedited technical support can be provided in case of emergency.

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